Interview with Dr. Jochen Weilepp, head of Ocean Energies, Voith Siemens Hydro Power Generation GmbH & Co
Published on Nov 3, 2008
Tidal Energy Special
Interview with Dr. Jochen Weilepp, head of Ocean Energies, Voith Siemens Hydro Power Generation GmbH & Co
It was in July last year when Voith Siemens Hydro and Renetec had signed a joint venture.
The goal of the JV company is to assemble and market tidal current turbines with the primary aim of supplying the planned multi-unit 100MW project in the Jellonamdo province of South Korea.
Providing an insight into the progress made by the venture, Dr. Jochen Weilepp, head of Ocean Energies, Voith Siemens Hydro Power Generation GmbH & Co told tidaltoday.com that the current focus is on following a risk-minimising staged approach, i.e. in the first two phases only a limited number of turbines will be installed and seriously tested. Upon proof of concept and reliability, production will be ramped up, and the project will be gradually installed. In parallel, market development for other projects in the region will be ramped up, too.
Considering such venture and accordingly reflecting upon the challenges for this sector to grow, Dr. Weilepp referred to the interdisciplinary approach developers have to follow.
“It is not only a question of designing a turbine that runs with a low maintenance intensity under water. Moreover, a support structure and a low-cost installation and retrieval concept must also be provided and successfully tested. This requires deep know-how in totally different engineering disciplines, paired with sufficient financial resources to finance both first test deployments and the required offshore equipment,” said Dr. Weilepp, who is scheduled to speak during the 2nd Annual Tidal Energy Summit 2008, to be held in London on 11-12 November this year.
He added, “There is considerable interest in this technology paired with a significant amount of hesitation. What the sector really needs is some showcases proving that the technology works reliably and that the risk of a potential investment is limited. Therefore a careful and risk-minimising engineering approach is needed. Accidents or failures do harm to the whole industry.”
Dr. Weilepp also spoke about the installation procedure, horizontal axis propeller-type machines, the importance of a set of standardised sizes for the industry and much more.
Excerpts from an interview:
tidaltoday.com:
According to Voith Siemens Hydro Tidal Corporation, the current development work is focused on a large local project, a tidal current power station, with a nominal output of approximately 600 MW. This power station can cover the annual electricity requirements of 400 000 households. Can you provide an update on this?
Dr. Jochen Weilepp: A project involving several hundred units, such as this one, needs careful engineering and a slow scale-up. After conceptual engineering of the machines is completed, detailed engineering and lab-based component testing for all relevant and new technologies is the next risk-mitigating step. This will be followed by installation of a 1:3 scale model and then a gradual scaling up, ultimately resulting in a product that can be manufactured in series production. We intend to install our pilot scale machine in winter 09/10 to provide a solid proof of concept. Such a careful step-by-step approach is required to gain the necessary experience without wasting too many resources or too much time.
tidaltoday.com: Considering tidal power stations’ requirement of large barrages in the sea, Voith Siemens Hydro develops tidal power stations that do not utilise the water storage but, similar to wind power stations, exploit the kinetic energy of the current and are operated fully under water. Can you provide info on the planning and execution which goes behind installation of a bridge-like structure?
Dr. Jochen Weilepp: For the time being, we do not follow the bridge-type structure approach, but rather a single support structure per turbine unit. Due to the limited availability of marine equipment to install machines in water depths below 40m, we believe that the solution will in many cases be a gravity-based solution.
Once the seabed is carefully prepared, the installation procedure is rather quick and therefore tailored to the tidal flow environment, where the water stands still for approximately one hour or even less.
tidaltoday.com: In your opinion, what is critical when it comes to working on robust mechanical and electrical designs that can deliver more durable tidal devices that are easier to operate in harsh marine conditions?
Dr. Jochen Weilepp: The machine in development should be simple and robust. Any complex electronics or mechanics that might possibly fail under water will most probably fail. A successful machine will not be characterised by the number features it has but rather by the features it does not need. In our case, we do not use gearbox, electrical excitation, shaft seals, blade pitch, yaw systems or oils and greases. Instead, we try to let physics do the job, by using direct drive, permanent magnet excitation, static seals, torque control, bi-directional blades and sea water lubricated bearings. For the first machines, we even expect the power electronics to be fully land-based, so that the component which has been the most critical in wind power is not placed under water.
tidaltoday.com: Recently, an industry professional said: “In terms of tidal energy, many of the ideas are based on tried and tested technology i.e. propellor-based designs. Investors currently seem to favour such designs as they are in many ways low risk ventures. We are convinced that propellors, although suitable for low energy density environments (wind) in the long-term, water will require a device which has a larger surface area in order to produce a better energy extraction to infrastructure cost ratio.” How do you assess the situation?
Dr. Jochen Weilepp: In general, I would agree with this statement: The bigger, the better. However, we are restricted by some boundary conditions like water depth and the considerably large thrust load that a slowly flowing liquid imposes on a structure. Therefore, I believe that horizontal axis propeller-type machines, with all their limits, also have their advantages. Instead of building large structures, which are difficult to handle under water, I personally believe modular structures that can be mass-produced and installed with minimal effort will be beneficial.
tidaltoday.com: Do you think that the market will require devices that have a variable aspect ratio, in other words, be able to make the device tall and thin or short and wide; these devices of which there are a number will be able to be designed to fit the context. Also, considering that tidal extraction is a unique challenge, do you think it will be a while before developers can prove the efficiency and survivability of these novel designs?
Dr. Jochen Weilepp: While I do not believe in a one-size-fits-all approach, I believe that the market requires a set of standardised sizes. Variable aspect ratios appear too ambitious. This might reduce engineering costs, but it increases device costs and complexity.
In general, I strongly believe in simplicity of engineering for this harsh environment. However, there are also more complex approaches in the market, which also have their pros.
What counts for a potential customer is the cost of energy production determined over the life-time of the project. Determinants for this cost of energy production are device costs, installation costs, ground preparation costs, O&M costs, decommissioning costs, resource, efficiency, up-/downtime, life-time and perceived technology risk just to mention the ones the developer can influence. All systems will be evaluated along those lines and finally the most effective ones will win. Like in the wind industry, this will take at least 10 years.
2nd Annual Tidal Energy Summit 2008
Dr. Jochen Weilepp, Head of Ocean Energies, Voith Siemens Hydro Power Generation GmbH & Co is scheduled to present a case study on “How to Reduce your O&M Costs with Simple Device Design and Construction” during the 2nd Annual Tidal Energy Summit 2008, to be held in London on 11-12 November this year.
For more information, click here: http://www.tidaltoday.com/tidal08/programme1.shtml